Category custom molded rubber products

Carrying goods from one place to another can take tremendous amount of effort. Conveyor belts are, therefore, used widely for this purpose. They are mostly made of materials like rubber, thermoplastics, leather and fabric. The plastics commonly used are polyester, silicone, polyethylene and polyvinyl chloride. Carbon steel and stainless steel are the metals that are used most often and the fabric used is mostly cotton or canvas. Out of all of these materials, the most common material is rubber. Rubber is the best option as it offers the following:
• Flexibility
• Resistance
• Seamlessness

In order to provide more strength to conveyor belts, they are made of a combo of materials. Usually, belts have a core material and an outer covering. It is important that you choose the right material for the purpose you are going to use the conveyor belt for.

The incorrect material can affect the safety of the people working there and lead to a dip in their productivity. The material has to be a perfect fit for the environment. If it is a harsh one, the belt has to be durable enough. Search for a manufacturer who focuses on quality.

The same goes for other custom molded rubber products like gaskets and oil seals, vibration mounts and timing belt.

Conveyor belts made of materials like rubber, thermoplastics, leather and fabric. You have to choose one as per the requirement of your industry.

Rubber is found in almost all around us and a part of most of the stuff we use in our day to day life. You can find rubber products in cell phones, cars, microwave ovens and most other items that we use daily. It is a widely used material because of its strength and stress-withstanding properties. Talking about industrial use, you can find custom molded rubber products in the construction industry, food & beverages industry, automobile industry and many more. Even hospitals use rubber products extensively.

Most industries require custom molded rubber products in order to meet their specific requirements based on the machinery they use and the processes followed. These custom molded rubber products are extremely important for several businesses and without the work would come to a halt. Some of the common molded rubber products include the following:

•Gaskets and seals
•O Rings
•Timing belt
•Vibration mounts
•Conveyor belts

All of these find use in different industrial applications. Conveyor belts are in particular very helpful in taking materials from one point to another without involving manual labor. It saves both time and effort making it cost-effective.

Custom molded rubber products find their use in different applications in day to day life and industries. There are different products that are used for industrial purposes to make tasks easier.

Rubber products are widely used for various applications all over the world. The use of custom molded rubber products is common in the railways, oil and gas industry, automobile industry and many more. They can be Gaskets and Seals, Vibration Mounts, Conveyor Belts and oild seals.  You can find rubber products even in hospitals, canning factories and breweries. In fact, they are a part of our daily life. When they are so important, you should know how they are manufactured.

Here are the common techniques for manufacturing custom molded rubber products are:

1.Compression molding – In this process, uncured rubber is placed in a mold and compressed with pressure and heat to get the final finished rubber component. It gets ejected from the mold and can be used.

2.Injection molding – Here preheated rubber is injected into a mold with the use of pressure to make sure that the rubber gets into every cavity inside the mold. After curing, the product gets separated from the mold and ready to be used.

3.Extrusion – This method is used to make rubber pipes, hoses and tubular products. Here the extruded rubber product is pushed through a die. 

A few other important rubber products that are manufactured using one of the above methods are AS 568 O Rings, Timing Belt and oil seals. 

Rubber products are used in several different applications. They are manufactured using compression molding, injection molding and extrusion. 

 It is important for molded rubber products to have certain standards. O-rings are no exceptions and there is something called an Aerospace Size Standard for O-Rings AS 568. It is a US standard for O-rings that came into being by the Society of Automative Engineers (SAE). As per this system, a dash “-“ is used to refer to O-ring sizes that are standardized. 

The main benefit of having standardized system is that the engineers can make use of the standard O-ring sizes to build prototypes and test their designs. They would know the size of standard O-rings and they would not have to measure it every time. This brings a sense of uniformity. The Aerospace Standard mentions the cross-sections, inside diameters tolerances and size identification codes for O-rings that are put to use in sealing applications. Talking about the uses of custom molded rubber products like O-rings, they are used in the manufacturing world extensively.  The biggest use of o-rings is that as an oil seal.

 You must note that you can get standard O-ring sizes in different materials. The most common materials used to make o-rings are Nitrile, Neoprene, Butyl, Silicone, Fluorosilicone, Fluorocarbon, and EPDM. 

AS 568 is Aerospace Size Standard for O-Rings to help engineers build prototypes and test designs. O-rings are used widely in the manufacturing world.