Common Techniques for Manufacturing Custom Molded Rubber Products

Rubber products are widely used for various applications all over the world. The use of custom molded rubber products is common in the railways, oil and gas industry, automobile industry and many more. They can be Gaskets and Seals, Vibration Mounts, Conveyor Belts and oild seals.  You can find rubber products even in hospitals, canning factories and breweries. In fact, they are a part of our daily life. When they are so important, you should know how they are manufactured.

Here are the common techniques for manufacturing custom molded rubber products are:

1.Compression molding – In this process, uncured rubber is placed in a mold and compressed with pressure and heat to get the final finished rubber component. It gets ejected from the mold and can be used.

2.Injection molding – Here preheated rubber is injected into a mold with the use of pressure to make sure that the rubber gets into every cavity inside the mold. After curing, the product gets separated from the mold and ready to be used.

3.Extrusion – This method is used to make rubber pipes, hoses and tubular products. Here the extruded rubber product is pushed through a die. 

A few other important rubber products that are manufactured using one of the above methods are AS 568 O RingsTiming Belt and oil seals

Rubber products are used in several different applications. They are manufactured using compression molding, injection molding and extrusion. 

How are Custom Molded Rubber Products Made?

There are so many industrial products that help us in our day to day life that we are not able count them. The ones that belong to that category arecustom molded rubber products

The most commonly used custom molded rubber products are gaskets and seals, O rings and timing belt. In fact, a lot of things wouldn’t be possible without these products. 

To manufacture custom molded rubber products, there are 3 commonly used techniques and they are the following:

1) Compression molding – For this technique, uncured rubber is used. It is placed in a mold and compressed with the help of heat and pressure. The result is a finished rubber product that is ejected from the mold.

2) Injection molding – This process has been in use since 1960. In this process, pre-heated rubber is injected into a readymade mold with the help of pressure. After the curing is done, the rubber leaves the mold and is ready for use. 

3) Extrusion – Extruded rubber products are put through a die that gives them a tube-like shape. This process is used for rubber pipes and hoses.

The applications of custom molded rubber products are really wide but it is important that they are manufactured properly. 

Custom molded rubber products are manufactured using 3 commonly used techniques that are compression molding, injection molding, and extrusion. The products have a wide number of applications. 

silicone-heater-hose

Where are the Uses of Products Made with Rubber to Metal Bonding?

The manufacturing world needs a wide range of products to solve various purposes. The parts made using rubber to metal bonding are used in many industrial applications. They are primarily used for vibration reduction, shock absorption, comfort gripping, sealing, noise isolation and much more. 

The elements of a rubber metal bond include metal inserts, magnets, special chaplet pins, and of course rubber.

The industries where products made using rubber to metal bonding are put to use include the automobile, aerospace, construction, medical, electrical, plumbing and many more industries.

The commonly used rubber to metal bonded parts include gaskets, seals, bearings, pedals and many more. In the automobile and aerospace industry, the parts are used for installing foot pedals, engine mounts, steering wheels and much more.

In the field of construction and manufacturing, rubber to metal bonded parts are helpful in developing product components like rollers lined with rubber, conveyor belts, bearing and gaskets. In the medical field, they are used in making the handles of surgical instruments.

The rubber to metal bonded parts also find their use in electrical plugs, cables, pipes and tanks. 

It can be easily said that, molded products and fabric reinforced hoses are used extensively in most industries.  

Products made using rubber to metal bonding have many applications. They are used in automobile, aerospace, medical and most other industries to install components.

What is Rubber to Metal Bonding and What are its Applications?

 There is a wide and varied use of rubber to metal bonded products in a number of industrial applications. Rubber to metal bonding is basically the process of adhering rubber to metal. The rubber becomes stiff enough to get mounted due to the metal and in turn gives the metal the elasticity it needs. 

 Before the molding is done, the metal is treated to remove rust and any kind of impurities. Next, a bonding agent is sprayed on top of it. The rubber, after being dried is placed in the mold for forming and curing.

Rubber to metal bonded products like metal gaskets and vibration mounts are used in aerospace, medical, automotive and industrial applications. You might have even come across these products but must have not keenly observed it. For instance, vibration mounts help in isolating shock, sound and vibration because of machinery. This is much needed in an industrial environment.

As a manufacturer of rubber products, Lusida Rubber products is into making products that involve rubber to metal bonding. It has timing belt and silicone heater hoses on the list as well. However, at Lusida, the client has an upper hand and get products manufactured based on the requirement. 

Rubber to metal bonding has extensive use in different industries. It is the process of adhering rubber to metal. Rubber to metal bonded products are manufactured by Lusida Rubber based on the client’s requirements.