Rubber Molding

Rubber Molding

Rubber molding is a unique manufacturing operation that is very complex and has proved to be an integral feature in modern manufacturing. With rubber, and the vast amount of products one can make from it, there is no equal in terms of its versatility, moldability, and durability because a great variety of rubber components are formed within it and used across industries. The intensive procedure of Lusida Rubber Products commemorates the widespread uses, intricacies, and exceptional value of rubber molding in the global marketplace, which is helped by innovation and commitment.

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Applications of Rubber Molding

Rubber molding finds widespread applications across various industries:

  • Automotive: Rubber mold parts, consisting of sealing and housings, exhaust hoses, and bushes, help diligently to effectively operate the automobile, giving the vehicle a longer life and better safety.
  • Aerospace: In the aerospace sector, rubber molded components are pivotal for sealants, grommets, vibration mounts, and insulation, where exactness and dependability are crucial because spaceflight demands materials to be highly reliable.
  • Industrial Machinery: Rubber in molds is an integral part of industrial devices that reduce and absorb shocks, isolate vibrations and seal gears and machines.
  • Consumer Products: There are several small electronic products these days and medical devices for which molded rubber parts are an integral part. Molded rubber parts offer protection against impacts, flexibility, and durability.
  • Construction: In the construction field, rubber molded parts are employed for sealing, insulation and machine vibration-dampening tasks. Waterproof rubber seals and gaskets around doors, windows and roofing ensure that water is not penetrating, and rubber mounts and isolators prevent noise and absorb vibrations in vehicles and heavy machinery.
  • Electrical and Electronics: The electrical industry involves rubber-molded components as safety solutions against moisture, dust, and other electrical hazards, as they serve as insulation, sealing, and protection. Rubber grommets, seals, and cable assemblies are all critical elements in producing electrical boxes, connectors, and switches, which help achieve the high-performance characteristics and longer lifetimes of electronic junctions.

Advantages of Rubber Molding

  • Precision and Consistency: With the help of our engineers we provide a mold best fit with your requirements and once approved can start making your products with accuracy to the millimeter.
  • Customization Options: Under the motto, Lusida Rubber Products, the company offers wide-ranging customization, making it possible for its customers to tailor rubber molded components to their unique demands and purposes. Every contour's adaptability to its pre-designed purpose makes it perform better than in any other condition and be effectively functional at a time.
  • Quality Assurance: We follow ISO / IATF 16949 standards in our operations. Thorough quality control procedures govern each production stage, ultimately sealing on and reinforcing customers' trust in the products' integrity.
  • Cost-Effective Solutions: Lusida Rubber Products optimizes manufacturing processes and benefits large-scale production economies, thereby reducing cost and still providing quality and nothing less than integrity standards.
  • Technical Expertise: Lusida Rubber Products inherently owns a workforce of engineers, technicians, and proficient rubber molding experts with tremendous expertise and experience. The technical capability of molders allows them to handle a variety of difficulties, providing creative solutions.
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Lusida Rubber Products: Rubber Molding Solutions

Lusida Rubber Products prides itself to be one of the leading rubber molding solution providers to a myriad of needs across various industries. For over several decades, armed with state-of-the-art technology and an unstoppable promise of excellence, we produce custom-made molded rubber products ensuring strength, performance, and reliability.

What is Rubber Molding?

The manufacturing process of thermoplastic materials is defined as the process of rubber molding, where raw rubber material acquires its desired shape through moulding with the help of heat and pressure and molds. Products are created having superior elasticity, flexibility, and unremitting wear resistance for the automotive, aerospace, healthcare, and construction industries.

Our Rubber Molding Process

Lusida Rubber Products offers many different rubber molding methods for various purposes and specifications. Among them, some of the most significant are as follows:

  1. Compression Molding

In compression molding, measured rubber material is placed in the heated mold cavity. The rubber takes up the compression and cured form under the combined influence of both heat and pressure. This sort of method shall be appropriate whenever large, complicated parts have to be manufactured, and waste material is considered minimal.

  1. Injection Molding

However, after heating and making the latter as precision based, rubber material injects into the mold cavity. It forms part of the method wherein the manufacturing parts is done with complexity, a very high level of detail and has properties which are consistent in all parts as well as being repeatable, thereby enabling its production by mass production.

  1. Transfer Molding

Transfer molding is compression and injection of molding. Weighed rubber material will be put inside a chamber where it is to be pressed using pressure into the mold cavity. It can have complex shapes or designs without having to waste some of the materials.

  1. Extrusion Molding

Extraprotein molding is compulsion of the rubber material by the die into a continuous shapes tube, hoses and seals, in this extrusion molding. The technique applied to long products and uniforms as well.

Material we use

Lusida Rubber Products provides different high performing rubber materials suitable for the specific requirement of each and every Industry. Some materials provided are following:

  • Natural Rubber (NR): Elastic is highly elastic and is quite tough due to high elasticity; it applies shock absorber and vibration dampening.
  • Silicone Rubber (VMQ) : Silicone has good heat resistance, flex characteristics, and high compatibility with body fluid; used in medical-grades and food-related products
  • EPDM Rubber : It provides favorable resistance of atmosphere, ozone aging; application into outdoor work or services.
  • Nitrile Rubber (NBR) : presents excellent performance upon oil and gasoline; uses the product at all kinds of work and industrially
  • Neoprene Rubber (CR): Chemicals or chemical fuels that have a high corrosive activity are not readily attacked.
  • Fluoroelastomer (FKM): High-temperature, aggressive chemical resistances in which it is to be applied. 

Custom Rubber Molding Capabilities

  1. Prototype and Design

We are near our customers for development of their prototype and design based on the required specification. It ensures proper and accurate dimensions in the software developed by latest CAD and 3D modeling. 

  1. Custom Tooling

Our in-house tooling facility makes it possible to design molds especially according to the needs of a project. From simple shapes to complex geometries, we can provide solutions to you.

  1. Small and large production runs

Projects come in any size. Be it small production runs of special components or big time production of rubber parts, Lusida Rubber Products is all set to deliver any kind of project without much hassle.

  1. Quality Assurance

Quality commitment like no other company. Every detail in production is examined and checked over and over again to make sure that products out satisfy the requirements of the industry.

Rubber Molding Uses

Rubber parts made at Lusida Rubber Products answer the general applications in the following industries:

  • Auto Industry: gaskets, sealings, o-rings, dampers vibration, and bushes
  • Aero: aircraft sealing, insulation and shock-absorption components
  • Health care: Tubynging for medical sealings and the molding of unique custom parts as may be required to any device
  • Building Construction: weather resistant seals, grommets, and vibration parts for isolation.

Why Lusida Rubber Products?

  1. Experience in Molding of rubber

We possess the knowledge of expertise in the production of consistent innovations

  1. State of art manufacturing plant facility

The contemporary machines are there in our Manufacturing plant that generate accurate qualitative productivity.

  1. Custom-made Products

We also specialize in offering custom rubber products according to requirements for high-performance and functionality

  1. Sustainable Commitment

Lusida Rubber Products practises the best environmental practices. Our material usage will be at its optimum level with a process of zero waste generation, hence environment-friendly production processes.

  1. Competitive Pricing

We are offering solutions at competitive levels where we are not compromising the quality but also giving you the best value out of your investments.

Our Process

We in Lusida Rubber Products strictly adhere to the streamlined process and ensure customer satisfaction after the process:

  • Consultation: We get to understand your needs, application, and specification.
  • Design: Excellent CAD facilities are used for prototype and mold development.
  • Production: The best appropriate molding for the quality product at hand.
  • Quality Control: Rigorous checks to get superb quality.
  • Delivery: Products delivered in time so that your project doesn't lag behind in time.

Industries We Cater

Our solutions of rubber molding are versatile over the vastness of industries we cater to that include:

  • Automotive
  • Aerospace
  • Medical
  • Construction
  • Electronics
  • Energy
  • Industrial manufacturing

Contact Lusida Rubber Products

Are you looking for tough, high-quality rubber molding products? Lusida Rubber Products is your best partner for bespoke custom-molded rubber parts according to the requirements of each customer. Here, our competent team is fully prepared to collaborate with you, starting from a design and prototype stage to full production and final delivery.

Call today for more information on our products or to order a free quote. Let Lusida Rubber Products bring your vision to life with precision, quality, and innovation.